China Custom Hot Rolled Ck45 C45e Steel Rod AISI 4140 4145h 4340 42CrMo4 1.7225 1.2210 Scm440 42CrMo Alloy Round Bar with Hot selling

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Product description 

SCM440 42CrMo4 SAE AISI 4140 EN19 1.7225 High Tensile Hot Rolled Steel Round Bar Steel Bar

EN19 AISI 4140  42CrMo4 is a alloy structural steel, which is used for engineering structural, like high tensile shafts, bolts and nuts, gears, pinions and spindles. Locomotive traction with the big gear, supercharger drive gear, pressure vessel, rear axle, gear load of connecting rod and a spring clip.

1.Supply Size range
Hot Rolled en19 steel bar: Ø16mm-310mm
Forging en19 steel bar: Ø260mm-1000mm
Q&T (Quenched&tempered):Ø16-1000mm
Cold drawn bright steel bars : 5mm to 120mm

2.Equivalent Grades

GB,YB JIS DIN(W-Nr.)   BS NF
42CrMo SCM440/(SCM4) 42CrMo4-1.7225 4140 708M40/709M40/708A42/EN19 42CD4

 

ASTM A29/29M C Si Mn Cr Mo P S
4140 0.38~0.43 0.15~0.35 0.75~1.00 0.80~1.10 0.15~0.25 ≤0.035 ≤0.040
DIN WN-r C Si Mn Cr Mo P S
1.7225 0.38~0.45  ≤0.40 0.60~0.90 0.90~1.20 0.15~0.30 ≤0.035 ≤0.035
GB/T C Si Mn Cr Mo P S
42CrMo 0.38~0.45 0.17~0.37 0.50~0.80 0.90~1.20 0.15~0.25 ≤0.030 ≤0.030
BS C Si Mn Cr Mo P S
708M40 0.36~0.44 0.10~0.35 0.70~1.00 0.90~1.20 0.15~0.25 ≤0.035 ≤0.035
JIS C Si Mn Cr Mo P S
SCM440 0.38~0.43 0.15~0.35 0.60~0.85 0.90~1.20 0.15~0.30 ≤0.030 ≤0.030

 

4140 alloy steel material is a high quality Quenched and Tempered Alloy Structural steel, It belong to the high quality medium carbon alloy steel, Oil Quenched & Tempered Hardenss is 28-34 HRC.4140 Annealing delivery hardenss less than 250HB

Heat treatment of aisi 4140 steel 
Annealing
AISI 4140 alloy steel is annealed at 872°C (1600°F) followed by slowly cooling in the furnace.
Tempering
AISI 4140 alloy steel can be tempered at 205 to 649°C (400 to 1200°F) depending upon the desired hardness level. The hardness of the steel can be increased if it has lower tempering temperature
Hardening
AISI 4140 alloy steel can be hardened by cold working, or heating and quenching.

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Company information
 

     ZheJiang CZPT Steel is a  professional  trading company and has been in steel industry for more than 15years, specializing in seamless steel pipe,oil casing/drill pipe, galvanized steel pipe, stainless steel pipe,ERW/SSAW/LSAW/ welded pipe.

      Also we sale hot and cold rolled steel coils,steel plates,galvanized steel coils, all kinds of profiles like H-beam, Angel bar,C profile etc.

      We have established long term cooperations with several famous steel manufactures all over the world, and we can offer you best quality products with competitive price which will give you an edge over your competitors.

      Besides, we offer best service all the time.We will do our best to satisfy you needs for the products. Our products have been sold in many countries and areas of the world including South America, Iran, Kenya, Israel etc, and our export volume reaches 160,000tons per year.
 
      We execute quality gurantee system ISO 9001,2008 strictly and all certicates and the third party inspection like MTC,API,ABS,ISO9001,SGS BV etc. will be provided as client’s requirements.

Contact: CZPT Wang
ZheJiang CZPT Steel IMP&EXP Co.,Ltd
Add: No.602,SHangZhou Development Zone,ZheJiang ,30 0571 China.
Web: http://boerkingsteel

 
 

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are 2 common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.
splineshaft

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.
splineshaft

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are 2 basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are 3 types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.
splineshaft

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of 2 different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.

China Custom Hot Rolled Ck45 C45e Steel Rod AISI 4140 4145h 4340 42CrMo4 1.7225 1.2210 Scm440 42CrMo Alloy Round Bar     with Hot sellingChina Custom Hot Rolled Ck45 C45e Steel Rod AISI 4140 4145h 4340 42CrMo4 1.7225 1.2210 Scm440 42CrMo Alloy Round Bar     with Hot selling