China supplier China Manufacturer High Precision HTC-5661 CNC Lathe Machine for Metal near me supplier

Product Description

High precision and high quality create high velue

      This series of slant bed high speed CNC lathe adopts imported or domestic high-performance CNC system and matched motor and drive to realize two-axis linkage processing. Equipped with ZheJiang axle sleeve spindle, with high precision, high speed, smooth operation and other characteristics, optional hydraulic chuck or collet chuck, can effectively save the work piece clamping time. The machine is suitable for machining shaft parts, thread, arc cone and inner and outer surfaces of the rotating body. Widely used in the automobile industry, electronic industry, motorcycle, home appliances, furniture, lighting and other industries such as rotating body products processing.

Features

1. Slant bed type casting, 2 axis linear way apply to high precision processing.

2. ZheJiang linear way ensured the stability of accuracy.

3. ZheJiang high speed and high accuracy spindle, Japan high precision bearing.

4. Hydraulic chuck, hydraulic station and hydro-cylinder are optional.

5. Chain type auto conveyor is optional.

6. GSK control system or KND control system.

Specification
 

Model HTC-5661
Max. swing diameter over bed mm 560
Max. swing diameter over carriage mm 190
Max. length of workpiece mm 500/465/300 (With Power tool turret)
Spindle head (Chuck optional)   A2-6 (8″)/ A2-8 (10″)
Spindle motor kw 11
Spindle rotation speed rpm 4200/3000
Spindle through-hole diameter mm Φ66/Φ87
Bar diameter mm Φ52/Φ75
X axis limited travel mm 230
Z axis limited travel mm 610
Tool post   10T/12T servo tool turret
12T power tool turret
8T/10T/12T hydraulic tool turret
Height of tool turret center mm 100
Diameter of tailstock sleeve mm 80
Trevel of tailstock sleeve mm 80
Max. travel of tailstock mm 450
Tailstock sleeve taper   MT4
Bed type and slant angle   Whole body slant type 30°
Dimension mm 2550*1760*1900
Weight kg 3200

 

Standard accessories:

1. GSK controller system with motor
2. Fully enclosed cover
3. Hydraulic 3 jaw chuck
4. 12T servo tool turret
5. Hydraulic station
6. Foot switch
7. Hydraulic tailstock
8. Auto lubrication system
9. Workpiece coolant system
10. Two axis inner encoder feedback system
11. Working light
12. Alarming light
13. Xihu (West Lake) Dis. way cover
14. Tool and tool box
15. Operation manual

Optional accessories:

1. Fanuc controller system
2. Chain type conveyor

Industry Focus

                                   Aeronautical parts                                                                             Hardware Parts

                                        Multi-angle part

Core Technology

      Provide customer apllication solution
      Joint company amassed abundant database, can fast provdie applicarion case of production technology beat, machine model selection, machining technology optimization, tool choose, suggest turning and milling, etc. In order to help customer improve produce efficiency, improve machining precision.

 
      Can provide automatic feeding solution
      Combined customer’s parts machining requirement and technology, design matching material automatic feeding production line, included Truss robot, Feeding tray, etc. Also can continue automatic line remouled of cnc lathe machine.

      Provide customization products for customer
      Aim at small axle type, plate type parts machining for automobile brake dics, etc, devolped variety different machining requirements samll cnc lathe machine. Also can according to customer requirements, customized model for multiaxis turning and milling machining, double spindle machining, etc.

      High precision and good quality product
      Joint company is absorbed in high quality production, amassed abundant experience of cnc product design, manufacture technological, test process, etc. Established quality assurance system, with the most advanced production testing instrument, choose quality accessrories, so our product quality is better than domestic similar products.

Company Profile

       HangZhou Joint Technology Co., Ltd. specializes in R&D and manufacturing mold processing and machinery parts processing equipment, we developed high quality and high-tech research, development, manufacturing, service team and management system, and expanded products to more than 11 series from milling machines, to machine center,mechanical arm, automation. With the exceptional quality products and distinct brand reputation, our products are sold to more than 40 developed cities all over China, and also to more than 20 countries all over the world across Asia, Europe and America.Our company takes the high quality product as orientation, R&D ideas is to provide customers with the most suitable quality products, became a professional machine tool manufacturer with a complete product line of CZPT and parts processing machine tool and strong tailor-made design capability in China.

Core strengths

1. Standardize processes and operating mechanisms, high standards production and testing software and hardware – Ensure stable product supply and service support.
2. We insist in-depth research and technological precipitation for more than 20 years – Promote rapid innovation and progress in products and technology.
3. Comprehensive information management systems such as ERP and CRM – JOINT has formed a efficient operation and continuous improvement system.
4. Integrity, collaboration, innovation, and CZPT spirit –  we JOINT has established a strong and stable supply chain, and a large long-term CZPT customer base.

Special advantages

1. Provide more practical customized products
2. Provide CNC product applications support
3. Provide integrated solution for auto production line
4. Provide integrated design of mold, and parts processing production line

Qualifications and honors

1. National High-tech Enterprose
2. HangZhou famous brand “JOINT”
3. Member of China Quality Association
4. Member of China Machine Tools Association
5. Vice-chairmen of HangZhou Machinery Association
6. CE certification on milling machine, grinidng machine and machine center.
7. More than 150 patents on invention, utility model patent and software copyright etc.
8. ZheJiang famous trademark

FAQ

Q1: Are you trading company or manufacturer?
A1: We are factory.

Q2: What is your terms of payments?
A2: 30% as deposit, 70% should be paid before delivery.

Q3: How can I choose the most suitable machines?
A3: Please tell us your requirements of the machines, or you could send us the products drawing, our engineer can help to choose suitable model for you.

Q4: What is the package? Is it suitable for shipment?
A4: Machine will be packed by exporting standard package, water proof and anti-rust. It is very much strong for oversea transportation.

Q5: How long is the warranty for machines?
A5: Warranty time is 12 months. We will supply the repair parts in this warranty time. The charge of repair parts will be free due to its quality problemin this guarantee.

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.

China supplier China Manufacturer High Precision HTC-5661 CNC Lathe Machine for Metal     near me supplier China supplier China Manufacturer High Precision HTC-5661 CNC Lathe Machine for Metal     near me supplier