Product Description
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Products
Name: semi-trailer drop forging spare parts forged alloy steel trailer axle spindle
Material: 40CrMo
Weight: From .2kg-20kg
Packing: wooden case
Min order: 1000pcsdry van trailerdrop forging spare parts forged alloy steel trailer spindle
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 2Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
Certificates
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
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Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Auto Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there specific tools required for removing and installing an axle spindle assembly?
Yes, removing and installing an axle spindle assembly typically requires specific tools to ensure the task is performed correctly and efficiently. Here’s a detailed explanation of some of the tools commonly used for this job:
- Hydraulic Jack and Jack Stands: These tools are used to safely lift and support the vehicle off the ground, providing access to the axle spindle assembly. A hydraulic jack is used to raise the vehicle, while jack stands are placed under the chassis to secure it at the desired height.
- Socket Set and Wrenches: A socket set with various socket sizes and wrenches is essential for loosening and tightening the fasteners that secure the axle spindle assembly and its associated components. These tools enable you to remove nuts, bolts, and other fasteners during disassembly and reinstall them during assembly.
- Pry Bar or Ball Joint Separator: A pry bar or a ball joint separator may be needed to separate ball joints, tie rod ends, or other connections that are attached to the axle spindle. These tools help to release the components without damaging them or the spindle assembly.
- Torque Wrench: To ensure proper torque specifications are met during assembly, a torque wrench is essential. It allows you to apply the correct amount of torque to the fasteners, ensuring they are neither too loose nor too tight. Over- or under-tightening can lead to component failure or damage.
- Axle Nut Socket: In some cases, a specialized socket known as an axle nut socket is required to remove and install the axle nut that secures the axle shaft to the wheel hub. This socket is designed to fit the specific size and shape of the axle nut, allowing for proper engagement and torque application.
- Bearing Puller or Press: Depending on the design of the wheel bearing assembly, a bearing puller or press may be necessary to remove the old bearing from the axle spindle or to install a new bearing. These tools ensure controlled and precise removal or installation of the bearing, minimizing the risk of damage to the spindle or the new bearing.
- Brake Tools: If the axle spindle is associated with the brake system, you may need specific brake tools such as a caliper piston tool, brake pad spreader, or brake bleeder kit to properly disassemble and reassemble the brake components during the axle spindle replacement.
- Shop Manual or Repair Guide: While not a physical tool, having access to the vehicle’s shop manual or a reliable repair guide is crucial. These resources provide step-by-step instructions, torque specifications, and other essential information specific to your vehicle make, model, and year.
It’s important to note that the specific tools required for removing and installing an axle spindle assembly can vary depending on the vehicle’s make, model, and design. Additionally, certain specialized tools may be needed for specific axle spindle configurations or unique components associated with the assembly.
Before attempting to replace an axle spindle assembly, it’s strongly recommended to consult the vehicle’s shop manual or a trusted repair guide to identify the specific tools required and to understand the proper procedures for your particular vehicle. If you lack the necessary tools or experience, it is advisable to seek assistance from a professional mechanic or technician who has the expertise and appropriate tools for the job.
In summary, specific tools are typically required for removing and installing an axle spindle assembly. These tools include a hydraulic jack, jack stands, socket set, wrenches, pry bar, torque wrench, axle nut socket, bearing puller or press, brake tools (if applicable), and access to a shop manual or repair guide. Utilizing the correct tools ensures that the job is performed safely and accurately.
Can axle spindles be upgraded for improved performance, and if so, what are the options?
Axle spindles can be upgraded to improve the performance of a vehicle, particularly in applications where higher strength, durability, or enhanced capabilities are desired. Upgrading axle spindles can provide benefits such as increased load capacity, improved off-road capability, or enhanced towing capabilities. Here are some options for upgrading axle spindles:
- High-Strength Axle Spindles: One option is to replace the stock axle spindles with high-strength counterparts. High-strength axle spindles are typically made from stronger materials or feature reinforced designs to handle heavier loads or harsher conditions. These upgraded spindles can enhance the overall strength and durability of the axle assembly.
- Performance Axle Spindles: Performance-oriented axle spindles are designed to improve the handling and responsiveness of the vehicle. These spindles may feature optimized geometry, reduced weight, or enhanced stiffness to provide better cornering abilities, reduced body roll, or improved steering precision. Performance axle spindles are commonly used in applications such as racing or high-performance vehicles.
- Off-Road Axle Spindles: Off-road enthusiasts may opt for axle spindles specifically designed for rugged terrains. These spindles often have increased ground clearance, improved articulation, or additional reinforcement to withstand the demands of off-road driving. They can enhance the vehicle’s off-road capability, allowing for traversing challenging obstacles and rough terrain more effectively.
- Towing and Hauling Axle Spindles: Upgraded axle spindles for towing or hauling purposes are engineered to handle heavier loads and provide increased stability. These spindles may have reinforced construction, larger bearings, or specialized features such as integrated trailer brake connections. Upgrading to towing or hauling axle spindles can enhance the vehicle’s towing capacity and improve overall towing performance.
- Custom Axle Spindles: In some cases, custom axle spindles can be fabricated or modified to meet specific performance requirements. This option is typically utilized in specialized vehicle applications or when specific performance goals cannot be achieved with off-the-shelf upgrades. Custom axle spindles allow for tailored solutions that can address unique needs and performance objectives.
When considering axle spindle upgrades, it is essential to ensure compatibility with other components of the axle assembly, such as bearings, hubs, and brakes. Upgrades may also require modifications to other parts of the vehicle, such as suspension systems or steering components, to optimize performance and maintain overall safety and reliability.
It is recommended to consult with knowledgeable professionals, such as experienced mechanics, axle specialists, or vehicle customization experts, to determine the most suitable upgrade options for your specific vehicle and performance goals. They can provide guidance on selecting the appropriate axle spindle upgrades and ensure proper installation and integration into the vehicle’s overall system.
Can a DIY enthusiast replace a damaged axle spindle, and what are the steps involved?
Replacing a damaged axle spindle is a complex mechanical task that requires advanced knowledge and specialized tools. It is generally recommended to seek the assistance of a professional mechanic or technician for such a repair. However, if you have the necessary expertise, experience, and access to the appropriate tools, it may be possible for a skilled DIY enthusiast to replace a damaged axle spindle. Here are the general steps involved in replacing an axle spindle:
Note: The following steps provide a general outline of the process, but it’s important to consult the specific repair manual for your vehicle and follow the manufacturer’s instructions.
- Preparation: Begin by ensuring that you have the correct replacement axle spindle that matches the specifications of your vehicle. Gather all the necessary tools and equipment required for the job, including a hydraulic jack, jack stands, socket set, wrenches, pry bar, torque wrench, and any specialized tools mentioned in the repair manual.
- Vehicle Preparation: Park the vehicle on a level surface and engage the parking brake. If the axle spindle to be replaced is on the front axle, turn the steering wheel to the straight-ahead position. If it’s on the rear axle, chock the front wheels to prevent the vehicle from rolling.
- Suspension Disassembly: Depending on the vehicle’s design, you may need to remove certain components to access the axle spindle. This can include removing the wheel, brake caliper, brake rotor or drum, tie rod ends, ball joints, axle shafts, and any other components obstructing the spindle’s removal. Follow the repair manual instructions for proper disassembly.
- Axle Spindle Removal: Once the suspension components are removed, you can proceed with removing the damaged axle spindle. This typically involves disconnecting any remaining attachments, such as mounting bolts or fasteners, and carefully maneuvering the spindle out of its housing. Take care not to damage surrounding components or disturb other parts of the suspension system.
- Axle Spindle Installation: Install the replacement axle spindle by following the reverse order of the removal steps. Carefully position the spindle back into its housing, ensuring proper alignment. Reattach any fasteners or mounting bolts according to the specified torque values. Take care to follow the manufacturer’s instructions for any specific procedures or considerations during installation.
- Suspension Reassembly: Reinstall all the components that were removed during the disassembly process, including brake calipers, rotors or drums, tie rod ends, ball joints, axle shafts, and any other relevant parts. Ensure that all connections are secure and torqued to the specified values.
- Final Checks: Double-check all the connections, fasteners, and components to ensure everything is properly reassembled. Confirm that the axle spindle is securely in place and aligned correctly. Before lowering the vehicle, perform a thorough inspection of the suspension system to ensure there are no loose or forgotten components.
- Testing and Alignment: Once the replacement axle spindle is installed, it’s important to have the vehicle’s alignment checked and adjusted by a professional. Improper alignment can lead to uneven tire wear, handling issues, and compromised safety. Schedule a visit to an alignment specialist to ensure the vehicle’s alignment is within the recommended specifications.
It’s crucial to note that replacing an axle spindle involves working with critical components of the vehicle’s suspension and steering systems. Misinstallation or improper assembly can lead to severe safety risks and further damage to the vehicle. If you are unsure or lack the experience and expertise, it is strongly recommended to entrust the task to a qualified professional mechanic or technician.
In summary, while a skilled DIY enthusiast may be able to replace a damaged axle spindle, it is a complex task that requires advanced knowledge, experience, and specialized tools. It’s important to follow the manufacturer’s instructions, consult the repair manual for your specific vehicle, and exercise caution throughout the process. If in doubt, it’s best to seek professional assistance to ensure the job is done safely and correctly.
editor by CX 2024-02-06