Product Description
1
Products
Name: step-deck trailer die forging components replacement forged alloy steel trailer axle spindle
Material: 40CrMo
Weight: From .2kg-20kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 2Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
4
Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
Certificates
5
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
5
Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
6
Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Auto Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I properly inspect an axle spindle for signs of wear or damage?
Inspecting an axle spindle for signs of wear or damage is an important part of vehicle maintenance. Here is a detailed explanation of how to properly inspect an axle spindle:
Before starting the inspection, ensure the vehicle is safely supported on jack stands and the wheels are removed to provide clear access to the axle spindles. Here are the steps to follow:
- Visual Inspection: Begin by visually examining the axle spindle for any visible signs of wear, damage, or irregularities. Look for the following indications:
- Cracks or fractures on the spindle surface
- Bent or warped spindle
- Signs of excessive corrosion or rust
- Visible wear patterns or grooves
- Unusual discoloration or heat marks
- Tactile Inspection: Run your fingers along the surface of the spindle to feel for any roughness, pitting, or other abnormalities. Pay attention to any areas that feel excessively rough or have noticeable imperfections.
- Bearing Play: Check for excessive play or looseness in the wheel bearing by grasping the wheel at the top and bottom and attempting to move it back and forth. If there is noticeable play, it may indicate worn or damaged wheel bearings, which can affect the spindle’s performance.
- Runout Measurement: Using a dial indicator, measure the spindle’s runout. This involves checking for any deviation or wobbling of the spindle when it rotates. Attach the dial indicator to a fixed point on the suspension or brake assembly and position the indicator’s contact point against the spinning spindle. Slowly rotate the spindle and observe the dial indicator’s reading. Excessive runout can indicate a bent or warped spindle.
- Brake Component Alignment: Check the alignment of the brake components, including the brake rotor and caliper, in relation to the spindle. Ensure that the rotor sits flush against the spindle surface and that the caliper is properly aligned with the rotor. Misalignment can indicate a bent or damaged spindle.
- Seal and Bearing Inspection: If possible, remove the wheel bearing and seal to inspect them for any signs of damage, wear, or leakage. Look for pitting, excessive wear, or damaged seals. Replace the bearings and seals if necessary.
It’s important to note that axle spindle inspection may require specialized tools, such as a dial indicator or bearing puller. If you’re uncomfortable performing the inspection yourself or lack the necessary tools, it’s recommended to have a qualified mechanic or technician inspect the spindle for you.
Regular axle spindle inspections can help identify potential issues early on, allowing for timely repairs or replacements. If you notice any signs of wear, damage, or irregularities during the inspection, it’s advisable to consult a professional for further evaluation and necessary repairs.
In summary, properly inspecting an axle spindle involves a visual and tactile examination for signs of wear or damage, checking for bearing play, measuring runout, assessing brake component alignment, and inspecting the wheel bearings and seals. Follow the recommended steps and consider seeking professional assistance if needed.
Can changes in the vehicle’s ride height impact the angles and performance of axle spindles?
Yes, changes in the vehicle’s ride height can indeed impact the angles and performance of axle spindles. Here is a detailed explanation:
The ride height of a vehicle refers to the distance between the ground and the chassis or body of the vehicle. It is determined by several factors, including the suspension system, springs, shocks, and overall design. Altering the ride height, either by raising or lowering the vehicle, can have various effects on the angles and performance of the axle spindles.
Here are some ways in which changes in ride height can impact the axle spindles:
- Steering Geometry: The angles and geometry of the steering system are closely linked to the ride height of the vehicle. When the ride height is modified, it can affect the steering angles, such as the caster, camber, and toe. These angles determine how the wheels interact with the road surface and influence the handling, stability, and tire wear. Any alteration to the steering geometry can indirectly impact the axle spindles and their performance.
- Axle Alignment: Changes in ride height can also affect the alignment of the axles. Raising or lowering the vehicle can lead to changes in the relative position and alignment of the front and rear axles. This can introduce changes in the suspension geometry, including the axle angles, which in turn can affect the load distribution, tire contact patch, and overall performance of the axle spindles.
- Components Interference: In some cases, significant changes in ride height can lead to interference issues between suspension components and other parts of the vehicle. For example, lowering the vehicle excessively can cause the axle spindles or other suspension elements to come into contact with the body, frame, or other nearby components. This can result in limited suspension travel, reduced performance, or potential damage to the axle spindles.
- Suspension Travel and Dynamics: Altering the ride height can affect the suspension travel and dynamics of the vehicle. Lowering the ride height typically reduces the suspension’s range of motion, which can impact the ability of the axle spindles to absorb bumps, maintain tire contact with the road, and provide adequate suspension travel. Conversely, raising the ride height can increase the suspension travel but may also affect the vehicle’s center of gravity and stability.
- Ground Clearance: Changes in ride height can impact the vehicle’s ground clearance, which is the distance between the lowest point of the vehicle and the ground. Lowering the ride height reduces ground clearance, potentially increasing the risk of the axle spindles or other undercarriage components scraping or hitting obstacles on the road. This can lead to damage or premature wear of the axle spindles if they come into contact with road hazards.
It’s worth noting that modifying the ride height of a vehicle, particularly beyond the manufacturer’s specifications, can have implications on various aspects of vehicle performance, including the axle spindles. Therefore, it’s important to consider these factors and exercise caution when making ride height adjustments.
If you are considering changing the ride height of your vehicle, it is recommended to consult with knowledgeable professionals or experienced enthusiasts who are familiar with the specific vehicle model and its suspension system. They can provide guidance on appropriate modifications, potential impacts on the axle spindles, and the overall performance and safety of the vehicle.
In summary, changes in a vehicle’s ride height can impact the angles and performance of axle spindles. These changes can affect steering geometry, axle alignment, component interference, suspension travel and dynamics, as well as ground clearance. It’s important to consider these factors and seek expert advice when modifying the ride height to ensure optimal performance and safety of the axle spindles and the vehicle as a whole.
Are there differences between front and rear axle spindles in terms of design and function?
Yes, there are differences between front and rear axle spindles in terms of design and function. Here’s a detailed explanation:
The front and rear axle spindles serve similar purposes in a vehicle’s suspension system, but they have distinct characteristics and functions due to their positions and roles within the vehicle. Here are the key differences between front and rear axle spindles:
- Position: The front axle spindle is located at the front of the vehicle, usually connected to the steering system, while the rear axle spindle is positioned at the rear of the vehicle. The front spindle plays a crucial role in steering the vehicle, while the rear spindle primarily supports the rear wheel assembly.
- Steering Function: The front axle spindle is directly involved in the steering mechanism of the vehicle. It connects to the steering knuckle, which enables the front wheels to turn left or right, allowing the vehicle to change direction. The design of the front spindle incorporates features that facilitate steering, such as the attachment points for tie rods and steering components.
- Load Support: The rear axle spindle is primarily responsible for supporting the weight and load of the rear wheel assembly. It transfers the forces from the wheels to the suspension system and the vehicle chassis. The design of the rear spindle focuses on load-bearing capacity and durability to withstand the forces generated during acceleration, braking, and cornering.
- Drive Function: In vehicles with rear-wheel drive or four-wheel drive systems, the rear axle spindle may also have additional components for transmitting power from the drivetrain to the rear wheels. These components, such as axle shafts, differential gears, and drive flanges, are not typically found in front axle spindles.
- Braking System: Both front and rear axle spindles play a role in the vehicle’s braking system. However, the design and attachment points for brake components can vary between the front and rear spindles. The front spindle may incorporate mounting points for brake calipers and rotors, while the rear spindle may have provisions for brake drums or additional components for parking brake activation.
While there are differences in design and function between front and rear axle spindles, it’s important to note that these variations can also depend on the specific vehicle make, model, and suspension configuration. Different vehicles may have unique spindle designs and features tailored to their specific requirements.
Understanding the distinctions between front and rear axle spindles is important for proper maintenance, repair, and replacement. If you encounter issues with an axle spindle, it’s recommended to consult the vehicle’s manufacturer guidelines or seek assistance from a qualified mechanic or technician who can provide accurate diagnosis and appropriate solutions based on the specific axle spindle in question.
In summary, front and rear axle spindles differ in terms of position, steering function, load support, drive function (in certain cases), and braking system requirements. These differences arise from their respective roles in the vehicle’s suspension and drivetrain systems.
editor by CX 2024-01-10