Product Description

 

 

3 Axis 4 Axis 5 Axis Vertical Precision Machining Metal VMC CNC Machine

Product Description

1. VMC850P 3-axis linear CZPT vertical machining center

Table size:1000*500 mm
Travel of X/Y/Z axis:800*500*600 mm
φ40*16 screw lead
HIWIN/PMI 45 ball linear guide
spindle BT40-150-8000
disc type magazine of 24 tools

2. VMC850A 3 linear guides vertical machining center

Table size 1000*500 mm
Travel of X/Y/Z axis 800*500*500 mm
φ36*16 screw lead
HIWIN/PMI 35 ball linear guide
spindle BT40-140-10000
disc type magazine of 24 tools

3. VMC850B 3 hard guideways vertical machining center

Table size 1000*500 mm
Travel of X/Y/Z axis 800*500*500 mm
φ40*10 screw lead
spindle BT40-150-8000
disc type magazine of 24 tools

CNC controller:

1. 2-4 axis control
2. 10.4″ color LCD screen
3. Supporting NCUC, etherCAT bus protocol
4. Supporting 16,000,000PPR high-precision encoder
5. Supporting TCP\IP, Ethernet communication protocols
6. Smart function:
7. Big data of CNC machine tool
8. Broken tool inspection
9. Temperature compensation

 

Product Parameters

VMC850 technical parameter
worktable	Worktable size	mm	1000*500
	Worktable max.load	kg	600
	T-slot (number*width*distance)		5-18*108
Travel	X-aixs travel	mm	800
	Y-aixs travel	mm	500
	Z-aixs travel	mm	500
	Distance from spindle nose to table surface	mm	120-620
	Distance from spindle center to column guideway	mm	581
Spindle	Spindle transmission type		Belt type
	Spindle taper		BT 40 φ140
	Spindle speed	rpm	8000
	Spindle motor	kw	7.5
Feed Speed	X/Y/Z-aixs rapid feed	m/min	36\36\32
	Cutting feed speed	mm/min	1-10000
Tool magazine	Tool number	pcs	24
	Tools change way		Disc type ATC
	Tool change time	s	2-3
Precision	Positioning precision	mm	±0.008
	Reported positioning precision	mm	±0.005
other	controller		HuazhongCNC (HNC)
	Overall size	mm	2700*2300*2300
	Machine weight	kg	5000

 

VMC840 (3 axis hard railway) technical parameter
worktable	Worktable size	mm	1000*360
	Worktable max.load	kg	300
	T-slot (number*width*distance)		3-18*100
Travel	X-aixs travel	mm	800
	Y-aixs travel	mm	400
	Z-aixs travel	mm	550
	Distance from spindle nose to table surface	mm	100-650
	Distance from spindle center to column guideway	mm	445
Spindle	Spindle transmission type		Belt type
	Spindle taper		BT 40 φ120
	Spindle speed	rpm	8000
	Spindle motor	kw	5.5
Feed Speed	X/Y/Z-aixs rapid feed	m/min	15\15\8
	Cutting feed speed	mm/min	1-10000
Tool magazine	Tool number	pcs	16
	Tools change way		Disc type ATC
	Tool change time	s	2-3
Precision	Positioning precision	mm	±0.01
	Reported positioning precision	mm	±0.008
other	controller		HuazhongCNC (HNC)
	Overall size	mm	2500*2000*2100
	Machine weight	kg	3200

 

 

 

Detailed Photos

 

Company Profile

HangZhou CZPT Numerical Control Co., Ltd. (HuazhongCNC or HNC) was established in 1994 with a registered capital of 172,79 million yuan. We are the 1st listed chinese company in CNC area with the Stock Code:300161

We are the first batch of national innovation enterprise, vice president unit of the Intelligent Manufacturing Branch of China Machinery Industry Federation, vice president unit of China Machine Tool Industry Association, director unit of the CNC System Association Branch, secretary general unit of the National Machine Tool CNC System Standard Council, director unit of High-End CNC System and Application Industry Technological Innovation Strategic Alliance (pilot). Nine of the products were rated as national key new products.

 

 

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are 2 common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are 2 basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are 3 types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of 2 different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.