Tag Archives: hydraulic disc

China Custom 3, 500 Lbs Customized Trailer Torsion Axle with Hydraulic Disc Brake Painted or Galvanized axle dump

Product Description

Basic Info.

Part No.: Weight Capacity Hub to hub Distance Mounting Bracket Distance Beam Size Torsion Arm Angle Bolt Pattern/PCD Brake Type Surface Finish Easy Lube
ATN-22.00.00 2200lbs Customized Customized 60x60mm Customized(45°down-45°up) 5-4.5″or 4-4″ No Black Painted or Galvanized Yes
ATN-35.00.00 3500lbs Customized Customized 65x65mm Customized(45°down-45°up) 5-4.5″ No Black Painted or Galvanized Yes
ATE-35.00.00 3500lbs Customized Customized 65x65mm Customized(45°down-45°up) 5-4.5″ Electric Brake Black Painted or Galvanized Yes
ATH-35.00.00 3500lbs Customized Customized 65x65mm Customized(45°down-45°up) 5-4.5″ Hydraulic Disc Brake Black Painted or Galvanized Yes
ATN-52.00.00 5200lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ No Black Painted or Galvanized Yes
ATE-52.00.00 5200lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ Electric Brake Black Painted or Galvanized Yes
ATH-52.00.00 5200lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ Hydraulic Disc Brake Black Painted or Galvanized Yes
ATN-60.00.00 6000lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ No Black Painted or Galvanized Yes
ATE-60.00.00 6000lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ Electric Brake Black Painted or Galvanized Yes
ATH-60.00.00 6000lbs Customized Customized 80x80mm Customized(45°down-45°up) 6-5.5″ Hydraulic Disc Brake Black Painted or Galvanized Yes
ATN-70.00.00 7000lbs Customized Customized 90x90mm Customized(45°down-45°up) 8-6.5″ No Black Painted or Galvanized Yes
ATE-70.00.00 7000lbs Customized Customized 90x90mm Customized(45°down-45°up) 8-6.5″ Electric Brake Black Painted or Galvanized Yes
ATH-70.00.00 7000lbs Customized Customized 90x90mm Customized(45°down-45°up) 8-6.5″ Hydraulic Disc Brake Black Painted or Galvanized Yes

  We will carry out pallet design according to each axle length and weight capaciy to ensure that each container can load the maximum quantity, which help save sea freight Protect easily damaged items to ensure that the axles you receive are in good condition. We can assemble springs on the axles before shipping, which save your labor cost. 

   
 

1.Use: tractors, small trailers, agricultural trailers and boat trailers.
2.Support customization.

       Trailer coupling device refers to the axle used to connect a trailer (or trailer) to a towing vehicle (or front vehicle). The trailer axle is usually composed of 1 or more roller bearings, which are used to support the weight of the trailer and transmit the power of the towing vehicle to the trailer.
The trailer axle is usually installed on the rear axle of the tractor, with 1 axle connected to the tractor’s drive axle and the other axle connected to the trailer. This connection allows the trailer to follow the tractor at different speeds and travel under different road and load conditions.

    We have advanced CNC lathes, laser cutting machines, robot welding machines,punching machines etc.
The advanced laser cutting machine can cut 0.5mm-16mm steel sheet. Advanced laser cutting technology
make it easier to develop new products and greatly saves customers’ mold costs.
Robot welding machines can not only improve production efficiency, but also improve welding quality
making the parts more stronger. 

 

1. In the trailer markets for more than decades and have professional technical and manufacturing team.

2. We can produce various kinds of axles including CZPT axles and spring axles with different kinds of brakes.  

3. Accep customized and OEM products. We can produce based on your unique requirement.

4. perfect after-sales serviceat and leat 1 year warranty for our products.

5. Customize the package according to each customer to save freight.

HangZhou HaiHui Vehicle Parts Co., Ltd.

 

     Our comapny is a professional trailer parts manufacturer in China. We have been committed to manufacturing trailer parts since 2002. Our main products are trailer axles, trailer fenders, trailer jacks and boat trailer parts. We do many customized products as well. Our products exported to  Canada, USA Europe and Australia markets. Supplying a wide ranges of trailer parts, we are 1 of companies that has the most complete trailer parts range.
There are advanced equipment such as laser cutting machine, robot welding machines, CNC lathes and CNC bending machines in the factory.We have have professional and stict QC team to ensure our products quality. 
We provide perfect after-sales serviceat and leat 1 year warranty for our products. Cooperate with us you will never need to worry about after-sales problems. Choosing us will be a choice without regret.

 

FAQ    
1) Do you have factory?    
Yes, we have our own factory, own engineers,
 we can meet custom’s unique requirement.
2) Do you provide sample? Free or charge?    
Sample can be submitted for clients check and
approval ; Normal sample will be take cost and can
be consider to return back since order be placed.
3) Can you manufacture the parts according to our size?
Depend on make tooling we can support your to be
achieved your fixed request size for items.
4)What is your term of payment?    
Normally for bulk T/T and L/C will be workable
For samples , Paypal /Western Union can be accept
5) How long is your delivery time?    
Normal 25 working days for delivery;
CZPT time be about 35 working days.

 

     

      Trailer Fender & Spring & Jockey Wheel & Trailer Couple

                                                                                                   

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Condition: New
Axle Number: 1
Application: Trailer
Certification: ASTM, CE, DIN, ISO
Material: Steel
Type: Rear Axles
Samples:
US$ 180/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

axle

Where can I buy axle seals for preventing fluid leaks in my vehicle’s axles?

When it comes to purchasing axle seals to prevent fluid leaks in your vehicle’s axles, there are several options available. Here are some places where you can buy axle seals:

1. Automotive Parts Stores:

Visit local automotive parts stores such as AutoZone, Advance Auto Parts, O’Reilly Auto Parts, or NAPA Auto Parts. These stores typically have a wide range of automotive seals, including axle seals, in stock. You can either visit the physical store or check their online catalogs to find the specific axle seal you need for your vehicle.

2. Dealerships:

If you prefer to purchase genuine OEM (Original Equipment Manufacturer) axle seals, consider visiting a dealership authorized by your vehicle’s manufacturer. Dealerships often carry original parts that are specifically designed for your vehicle make and model. Contact your local dealership’s parts department to inquire about the availability of axle seals for your vehicle.

3. Online Retailers:

Online retailers like Amazon, eBay, and RockAuto offer a wide range of automotive parts, including axle seals. These platforms provide the convenience of browsing and purchasing axle seals from the comfort of your home. Make sure to check the product details, specifications, and customer reviews before making a purchase.

4. Local Mechanics and Repair Shops:

Local mechanics and repair shops often have access to a variety of automotive seals, including axle seals. They can source and install the appropriate seals for your vehicle during maintenance or repair services. Reach out to trusted local mechanics or repair shops in your area and inquire about their availability and pricing for axle seals.

5. Manufacturer’s Online Stores:

Some vehicle manufacturers have their own online stores where you can purchase genuine OEM parts, including axle seals. Visit the official website of your vehicle’s manufacturer and look for their online parts store. You can search for the specific axle seal needed for your vehicle using your vehicle identification number (VIN) or the model details.

6. Salvage Yards:

If you are looking for cost-effective options or rare axle seals, salvage yards can be an option. Salvage yards specialize in selling used parts salvaged from vehicles. However, when purchasing from salvage yards, it’s important to carefully inspect the condition and compatibility of the axle seals to ensure they are suitable for your vehicle.

When purchasing axle seals, make sure to provide accurate information about your vehicle’s make, model, and year to ensure you get the correct seals that fit your vehicle’s axle specifications. Additionally, consider factors such as the quality of the seals, warranty options, and return policies when making your purchase decision.

Remember, if you are unsure about the specific axle seals required for your vehicle or need assistance with installation, it is recommended to consult with a qualified mechanic or technician who can guide you in selecting the right seals and ensure proper installation to prevent fluid leaks in your vehicle’s axles.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

What are the factors to consider when choosing an axle for a custom-built vehicle?

Choosing the right axle for a custom-built vehicle is crucial for ensuring optimal performance, durability, and safety. Here are several key factors to consider when selecting an axle for a custom-built vehicle:

  1. Vehicle Type and Intended Use:
  2. Consider the type of vehicle you are building and its intended use. Factors such as vehicle weight, power output, terrain (on-road or off-road), towing capacity, and payload requirements will influence the axle selection. Off-road vehicles may require axles with higher strength and durability, while performance-oriented vehicles may benefit from axles that can handle increased power and torque.

  3. Axle Type:
  4. Choose the appropriate axle type based on your vehicle’s drivetrain configuration. Common axle types include solid axles (live axles) and independent axles. Solid axles are often used in heavy-duty applications and off-road vehicles due to their robustness and ability to handle high loads. Independent axles offer improved ride quality and handling characteristics but may have lower load-carrying capacities.

  5. Weight Capacity:
  6. Determine the required weight capacity of the axle based on the vehicle’s weight and intended payload. It’s crucial to select an axle that can handle the anticipated loads without exceeding its weight rating. Consider factors such as cargo, passengers, and accessories that may contribute to the overall weight.

  7. Axle Ratio:
  8. Choose an axle ratio that matches your vehicle’s powertrain and desired performance characteristics. The axle ratio affects the torque multiplication between the engine and wheels, influencing acceleration, towing capability, and fuel efficiency. Higher axle ratios provide more torque multiplication for improved low-end power but may sacrifice top-end speed.

  9. Braking System Compatibility:
  10. Ensure that the chosen axle is compatible with your vehicle’s braking system. Consider factors such as the axle’s mounting provisions for brake calipers, rotor size compatibility, and the need for an anti-lock braking system (ABS) if required.

  11. Suspension Compatibility:
  12. Consider the compatibility of the chosen axle with your vehicle’s suspension system. Factors such as axle mounting points, suspension geometry, and overall ride height should be taken into account. Ensure that the axle can be properly integrated with your chosen suspension components and that it provides sufficient ground clearance for your specific application.

  13. Aftermarket Support:
  14. Consider the availability of aftermarket support for the chosen axle. This includes access to replacement parts, upgrade options, and technical expertise. A robust aftermarket support network can be beneficial for future maintenance, repairs, and customization needs.

  15. Budget:
  16. Set a realistic budget for the axle selection, keeping in mind that high-performance or specialized axles may come at a higher cost. Balance your requirements with your budget to find the best axle option that meets your needs without exceeding your financial limitations.

When choosing an axle for a custom-built vehicle, it’s recommended to consult with knowledgeable professionals, experienced builders, or reputable axle manufacturers. They can provide valuable guidance, assist in understanding technical specifications, and help you select the most suitable axle for your specific custom vehicle project.

China Custom 3, 500 Lbs Customized Trailer Torsion Axle with Hydraulic Disc Brake Painted or Galvanized   axle dumpChina Custom 3, 500 Lbs Customized Trailer Torsion Axle with Hydraulic Disc Brake Painted or Galvanized   axle dump
editor by CX 2024-05-13

China Standard CE Agl-185 Width 1800mm Hydraulic Flip Lawn Mower Heavy Sickle Alfalfa Hay Disc Garden Grass Machine Agricultural Machinery Trimmer Reciprocating Rotary Tractor near me manufacturer

Product Description

Made in China, Sold to the world
Versatile, Easy, Affordable, Powerful, Reliable

 

AGF/AGL series Hydraulic flip lawn mower product description

AGF/AGL series Hydraulic flip lawn mower product description

AGF/AGL series lawn mower By high-speed rotation of spindle, it is used for mowing in the field, and weeds no more than half a meter. It can turn over its body, for weeds on a slope and side trimming on the trees.
Hydraulic flip mower provide an effective solution for the control of excessive growth. PTO flail mower, also known as mulching mowers, are designed to mow and shred concurrently. The shredded materiall acts as an effective mulch, to retard ensuing growth while providing a medium that will better release nutrients into the soil.

Main sales territory: regions Europe, the United States, Russia, Ukraine, South America, Africa, southeast Asia and Australia.

 AGF/AGL series Hydraulic flip lawn mower Product Selling Points 

1. Transmission: By sturdy toothed belts.
2. It has hydraulic cylinders to adjust the right and left movement and turn over the body.
3. Gearbox is made of graphite casting iron. Material performance is better. Not easy broken.
4. After dynamic balance test, the blade axle can run stably at high speed, with lower noise.
5. The blades have more quantity, bigger density and higher mowing efficiency.
6. The roller is equipped with bearing on both ends, so it can run more flexibly, without stronger wearing.
7. Y shape blades and hammers are optional, to meet the needs of different customer.
8. The body can be turned over, so it has a wider range of application.
9. The verge Mowers are suitable for roadside verge, tree trimming and general mulching;
10. Hydraulic side adjustment;
11. Hydraulic inclining adjustment;

AGF series Hydraulic flip lawn mower technical parameters

Model AGF-145 AGF-165 AGF-185 AGF-200 AGF-220
Dimension(L×W×H) 1800×2225×1571mm 2000×2225×1571mm 2200×2225×1571mm 2400×2225×1571mm 2600×2225×1571mm
Structure Weight 598kg 670kg 750kg 830kg 900kg
Cutting Width 1400mm 1600mm 1800mm 2000mm 2200mm
PTO Turnning Speed 540r/min 540r/min 540r/min 540r/min 540r/min
PTO Spline 6×8×1600mm 6×8×1600mm 6×8×1600mm 6×8×1600mm 6×8×1600mm
Tractor HP 40-85HP 50-100HP 60-120HP 80-120HP 100-150HP

AGL series Hydraulic flip lawn mower technical parameters

Model AGL-125 AGL-145 AGL-165 AGL-185
Dimension(L×W×H) 1480x2225x1571mm 1800×2225×1571mm 2000×2225×1571mm 2200×2225×1571mm
Structure Weight 320kg 340kg 360kg 370kg
Cutting Width 125cm 1400mm 1600mm 1800mm
PTO Turnning Speed 540r/min 540r/min 540r/min 540r/min
PTO Spline 6x6x850 6×8×1600mm 6×8×1600mm 6×8×1600mm
Tractor HP 25~40hp 30-50HP 50-80HP 60-100HP

AGF/AGL series Hydraulic flip lawn mower  details show

Other series of lawn mowers on display


Lawn mower packaging and shipping link display

Picture display of tractors produced by our company

Our company produces other agricultural machinery display

Factory introduction

ZheJiang Euro Star Machinery Manufacture Co., Ltd. is a professional agricultural machinery manufacturer integrating R&D, design, manufacturing, sales and service. The company products cover road transport machinery, harvest machinery, equipment for plant protection, agricultural implements and agricultural unmanned machinery.
As a professional machinery equipment manufacturer in China, the company has committed itself to provide all-round solution to global modern agricultural mechanization. The company has integrating high-end products and technologies resources around the world by upgrading of technologies, quality and service and bringing forth new ideas to create innovative products as so to improve reputation and market share of CZPT in the world step by step.
The company has worked out comprehensive quality manual and quality control procedure files at all levels based on ISO9001:2000, covering product development, part purchase, production and manufacturing, quality inspection, sales and after-market service, so as to control the product quality on the whole.
Supported by comprehensive quality assurance system and developed sales and service network, the company has made leaping increase of sales in domestic market via trustful quality and outstanding service mode. Besides, Most of the company’s products have passed the European CE certification.products are exported to Europe, America, Latin America, the Middle East, Asia-Pacific, CIS, Africa and more than 50 countries and regions.Our products have been recognized by all foreign customers, and we are happy to establish long-term cooperative relationships with new friends.
Xihu (West Lake) Dis.g at satisfying the customers, we have worked hard to provide excellent and quick service to customers both at home and abroad via advanced technologies, developed products and comprehensive network so as to maximize the customer satisfaction.
In future, the company will adhere to the principle of sound business operation, continuous innovation and opening up and cooperation to create more high-end
machinery and equipment based on current ones for the society and for agriculture and contribute to global modern agriculture production.

Agricultural machinery factory production equipment display
Service

One-stop business chain service support system
With an international service team with rich experience and excellent skill, company is committed to build a complete service guarantee system, which is professional, fast, efficient and comprehensive. Every consumer in overseas would receive a full-process service guarantee including pre-sales, on sale and after sales through the way of markets, spare parts, training service and technical support.

1) Market Service
Service Mode : Stationary Point + Circuit Service
Long-term Stationary Point Service
Short-term Circuit Technology Support Service
Service Process: Standard, High Efficient, Seasonable
Service Image: Professional, Unified

2) Spare Parts Service
Spare Parts Guarantee Measures: Dealer+ Spare Part Warehouse
100% original spare parts assure good quality;
Bar-code system adopted in the whole process assures accuracy and promptness;
Professional and accurate package and logistics assure safe and relieved transportation.

3) Training Service
Characteristic Training Mode: invite the technicians of dealers to factory for training, send engineers to dealers for training;
A full range of training tools, multi-language training materials, vivid training video;
Professional training teachers with rich service experience and good communication capability;
One-to-1 special assignment training;
Remote online network training;

4) Technical Support
The whole process Technology support covers on sale and after-sale service.

Terms of the deal:

1). Delivery: 20 days for normal orders
2). Price: We have price on basis FOB HangZhou and CIF your destination for your choice
3). Payment terms for first order:
—–T/T 30% deposit and balance before shipment
—–100% L/C at sight
4). Payment for long terms cooperation of good reputation partners, we have SINOSURE insurance for our VIP clients, and we can offer credit service after we familiar with each other. We are looking for partnership for long-term business

FAQ:

Why choose us?
1). The quality is guaranteed due to strong technical support ,first class component ,advanced production line and strict quality control system.
2). Be leading Expert in global market for more than 5 years, China Famous Export Brand recommended by CCCME (China Chamber of Commerce for Import and Export of Machinery and Electronic Products)
3). One-stop service with a large spare parts warehouse and professional service team .No matter where you are, you are guaranteed of Eurostar’ s warm reception, trustworthy and efficient professional services and persistent care.

How Shipment?
We have worked with many world famous shipping carriers and can arrange shipment to any country in the world, it can save your time and money. We can provide airfreight and CZPT service.

Contact us
Mr. Duke Zhang
ZheJiang Euro Star Machinery Manufacture Co., Ltd.
Add: 198 HangZhou Street, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province,P.R.C.
Web:eurostartractor

EUROSTAR CUSTOMERS ALL OVER THE WORLD

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.

China Standard CE Agl-185 Width 1800mm Hydraulic Flip Lawn Mower Heavy Sickle Alfalfa Hay Disc Garden Grass Machine Agricultural Machinery Trimmer Reciprocating Rotary Tractor     near me manufacturer China Standard CE Agl-185 Width 1800mm Hydraulic Flip Lawn Mower Heavy Sickle Alfalfa Hay Disc Garden Grass Machine Agricultural Machinery Trimmer Reciprocating Rotary Tractor     near me manufacturer